Medical Industry

Validatable sealing systems engineered for medical and pharmaceutical packaging. Plexpack delivers custom solutions that support seal integrity, maximize production efficiency and meet your facility's exact specifications. From medical device packaging pouches to IV bags and test kits, we build reliable packaging systems backed by 50 years of expertise.

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Plexpack medical packaging solution for syringes
Cardinal Health Logo
NEMA 4/4X Washdown Standard Emplex™ Validatable & Semi-Automatic Sealers
Clean Room-Ready Construction 304 Stainless Steel, Washdown-Rated
Real-Time Validation Monitoring Temperature, Speed & Pressure Tracked Every Cycle
CE Approved, ANSI/PMMI Tested Emplex™ MPS7103/7503, UL/CSA Approved Parts
Cardinal Health Logo
NEMA 4/4X Washdown Standard Emplex™ Validatable & Semi-Automatic Sealers
Clean Room-Ready Construction 304 Stainless Steel, Washdown-Rated
Real-Time Validation Monitoring Temperature, Speed & Pressure Tracked Every Cycle
CE Approved, ANSI/PMMI Tested Emplex™ MPS7103/7503, UL/CSA Approved Parts

Medical Packaging Machines

These medical sealing systems combine precision digital controls, clean room-compatible construction and application-specific customization. Select a machine to learn more.

Emplex Validatable Bag Sealer for medical packaging
Emplex Continuous Band Sealer for clean room medical pouch sealing
VacPack Impulse Vacuum/Gas Flush Sealer for medical packaging
Damark add-on components for medical bag sealing lines

Validatable and Calibratable Controls

Emplex™ Validatable Bag Sealers feature advanced digital controls that continuously verify temperature, speed and pressure throughout production, providing recipe management, production reporting and diagnostic monitoring that virtually eliminate human error. Real-time alarms alert operators to deviations, while background monitoring tracks key processes for complete audit trail documentation.

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Clean Room-Ready Engineered Construction

Medical pouch sealers built with 304 stainless steel construction are designed for clean room environments and withstand rigorous washdown protocols. Continuous Band Sealers accommodate speeds up to 1,000 inches per minute with seal widths from 1/8" to 3/4", creating hermetic seals on Tyvek, foil and poly materials.

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Packaging Solutions for Your Application

Modified atmosphere capabilities through Impulse Vacuum/Gas Flush Systems protect oxygen-sensitive products, while sterile vacuum sealing machines maintain product integrity from production through end use for syringes, medical gowns, IV bags and test kits.

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Integrate Printers, Coders and Other Add-Ons

Integrate printers, coders and other add-ons for bag sealers to create a complete medical packaging line built to your specifications.

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3
Live Parameter Monitoring Emplex™ Validatable Bag Sealers (Temp, Speed, Pressure)
NEMA 4/4X
Washdown-Rated Construction Emplex™ Continuous Band & Semi-Automatic Sealers
1,000"/min
Max Sealing Speed Emplex™ Continuous Band Sealers

Plexpack's Range of Medical Packaging Materials

From breathable sterile barriers to light-blocking foil to cost-effective poly, our sealing systems are built to handle the exact material your medical application requires. Select a material below to see how Plexpack handles it.

Sealed medical test kit pouch using Tyvek lidding material
foil medical pouch
poly medical bag

Tyvek is the industry-standard breathable barrier material for sterilized medical devices, allowing gas or radiation to penetrate during sterilization while blocking microbial entry afterward. Plexpack's validatable sealing equipment is built for this exact application:

  • Consistent hermetic seals: Precision temperature and pressure control creates a reliable bond between Tyvek and its paired film without compromising the material's breathability.
  • Full audit trail: Every seal cycle is logged, giving your quality team the documentation regulated environments require.
  • Common applications: Test kits, surgical instrument trays and other devices requiring sterile, peelable packaging.

Foil laminate structures provide a complete moisture and light barrier for products that can't tolerate any environmental exposure. Plexpack's sealing systems are built to handle this denser, less forgiving material:

  • Reliable seal integrity: Calibrated heat and pressure settings create consistent seals across foil's multi-layer structure without scorching or weak spots.
  • Protects sensitive products: Ideal for light- or moisture-sensitive pharmaceuticals, reagents and test components that require an absolute barrier.
  • Common applications: Pharmaceutical unit-dose packaging, diagnostic reagent pouches and light-sensitive device components.

Poly film offers a cost-effective, flexible option for products that don't require a sterile barrier. Plexpack's sealing equipment delivers the same precision and consistency across poly as it does for more specialized materials:

  • Efficient high-volume sealing: Fast cycle times suit bulk packaging of non-sterile accessories and components.
  • Washdown-ready construction: Stainless steel, NEMA-rated builds keep poly bag sealing lines clean room-compatible even outside of sterile-barrier applications.
  • Common applications: Medical gowns, non-sterile accessory kits and bulk device packaging.

Medical and Pharmaceutical Industry Packaging Solutions

Plexpack's approach to medical and pharmaceutical packaging delivers solutions to the most critical challenges facing regulated manufacturers today.

1

Ensure Absolute Seal Integrity and Compliance

Your products demand verifiable, repeatable seals that protect sterility throughout their life cycle. Plexpack's validatable sealing approach provides continuous verification of critical parameters throughout production, delivering the documentation and traceability required by regulatory environments. Real-time monitoring eliminates guesswork and catches deviations before they become failures.

2

Increase Throughput and Reduce Operational Costs

Plexpack combines reliable sealing machinery for pharmaceutical packaging with comprehensive technical support that keeps your line running. A robust service network and responsive maintenance infrastructure minimize interruptions, while automated systems reduce labor costs and material waste.

3

Protect Sensitive Sterile Products

Every medical application presents unique requirements for materials, seal configurations and environmental controls. Plexpack designs medical device packaging solutions for your application requirements, from temperature-sensitive biologics to gas flushing medical packaging for extended shelf life. Custom-built systems deliver optimal performance where it matters most.

Trusted By Medical Packaging Facilities Around the World

Plexpack equipment supports medical operations and packaging logistics around the globe. Our medical clients trust Plexpack to ensure minimal downtime and seamless operations in their facilities.

  • 60+ countries served across North America, Europe, Asia-Pacific, Latin America, and Africa.
  • Over 50 years of manufacturing experience supporting food, medical, and industrial packaging lines.
  • 5,000+ customers rely on Plexpack equipment for daily production.
World map illustrating Plexpack's global service network

Industry-Specific Medical Packaging Applications

Explore specialized Plexpack solutions tailored for precise medical applications.

Test Kits

Automated and validatable sealing solutions for diverse medical test kit packaging requirements.

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IV Bags

Precise and hermetic sealing systems to ensure sterility and integrity of IV bag packaging.

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Medical Gowns

Reliable and efficient packaging solutions for medical gowns, ensuring aseptic presentation.

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Syringes

Custom-engineered systems for the secure and sterile packaging of syringes.

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Leading Medical Manufacturers Choose Plexpack

Fifty years of packaging innovation give Plexpack unmatched expertise in medical device pouch sealing and pharma packaging machinery. We've supported installations worldwide, developing deep knowledge of regulatory requirements and manufacturing challenges across the healthcare industry.

The Plexpack Advantage combines North American manufacturing with a collaborative engineering approach that treats each project as a true partnership. Clients rely on direct access to technical expertise, responsive service and equipment built to perform reliably in demanding environments.

  

Ready to Customize Your Medical Packaging Solution?

Plexpack delivers proven full-service medical device packaging solutions, backed by strong relationships and engineering expertise, to keep your production running efficiently. Reach out today to learn more.

Connect with Plexpack to craft a medical packaging system tailored to your workflow, product requirements, and operational goals.

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See Our Medical Packaging Solutions in Action

Watch videos of Plexpack's automated systems and specialized equipment streamlining operations for medical device and pharmaceutical packaging.

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